The Tüyap 2010 exhibition brought textile and garment manufacturers together with machinery suppliers in Istanbul between April 22 and 25. Malkan Machinery, founded in 1971 as Türkiye's first domestic manufacturer of industrial ironing machines, took its place at the Tüyap 2010 exhibition. The company arranged its stand especially around the needs of jacket and trouser manufacturers.

The fair was an organization into which Malkan Machinery put a large investment. From preparation to closing, the team focused on serving visitors better. The meetings with customers from home and abroad were the most valuable gain of the Tüyap 2010 exhibition.

After the fair, a message was published under the signature of Mustafa Alkan, General Manager at the time, summing up the Tüyap 2010 exhibition from the company's point of view. The message contained thanks, expectations for the industry and the product approach together.

This article takes that message as its basis and covers the background of the Tüyap 2010 exhibition and the technical logic of the ironing sets.

Jackets and trousers are among the garments in which ironing quality is most visible in garment making. A small error at the shoulder line, collar and lapel, trouser crease or hem can lower the value of the product on the shelf. The ironing set concept expresses an integrated approach that handles these areas with separate stations.

1. MUSTAFA ALKAN'S MESSAGE ON THE TÜYAP 2010 EXHIBITION

A view from the Malkan Machinery fair stand.

After the close of the Tüyap 2010 exhibition, Mustafa Alkan, General Manager at the time, stressed that he and his team had carried out careful work from beginning to end. According to Alkan, the aim was to give better service to the customers he called “our friends.”

This expression summed up in plain language Malkan Machinery's view of the customer relationship.

The most striking part of the message was the scope of the thanks. Alkan thanked those who visited the stand as well as those who could not.

This approach, which counted customers who could not come to the Tüyap 2010 exhibition as part of the process, showed that the relationship was not limited to the days of the Tüyap 2010 exhibition.

Mustafa Alkan is a name identified with Malkan Machinery. Carrying the company's labor, name and quality understanding since 1971, Alkan's message at the Tüyap 2010 exhibition was a sincere reflection of this identity. The message was published with the closing “With our most sincere regards” and the General Manager's signature.

The first industrial iron produced in Türkiye is exhibited today at the Rahmi M. Koc Museum. This piece bears witness to the starting point of domestic ironing technology and is a source of pride for Malkan Machinery.

Alkan completed his message with a wish for a good fair for all participants and visitors. The hope that the coming period would bring the best for everyone reflected a view that sees the industry as a common production ecosystem more than an arena of competition.

This language can also be taken as a summary of Malkan Machinery's view of fairs.

That thanks came to the fore in a fair message is meaningful in terms of corporate communication as well. Buyers often read from such signs how a supplier will behave after the sale. The message of the Tüyap 2010 exhibition clearly showed that the relationship built with the customer rests on continuity.

For information on the company's management approach, the Malkan 50th anniversary page can be consulted.

2. THE EXPECTATION OF REVIVAL: THE TÜYAP 2010 EXHIBITION AND GARMENT INVESTMENTS

The global economic crisis that deepened at the end of 2008 had negatively affected textile and ready-to-wear orders throughout 2009. In this period, many manufacturers postponed new machine investments and focused on preserving existing capacity. The Tüyap 2010 exhibition was one of the meetings where the pulse of the industry was taken after this wait.

According to Mustafa Alkan's assessment, the meetings held with customers from abroad and from home showed that 2010 would be a year of revival for the textile industry. This expectation rested on the face-to-face meetings at the Tüyap 2010 exhibition stand.

The fact that postponed investment plans began to be discussed again is counted among the first signs of recovery in such periods.

In revival periods, manufacturers first invest in the stations that create bottlenecks. In a garment line this bottleneck often appears in the ironing department, because when sewing speeds up and ironing cannot find the same speed, semi-finished goods pile up. For this reason, ironing sets become one of the priority investment items of the recovery period.

In an investment decision, the manufacturer looks not only at the price of the machine. Delivery time, speed of commissioning, operator training and spare parts access become more decisive after a crisis.

Being able to talk about these topics at the same table at a fair like the Tüyap 2010 exhibition makes the decision easier for a cautious buyer.

Fairs are the fastest way to gather information in periods of uncertainty. A manufacturer can see different machines up close within a few days, meet the supplier's technical team and ask for references. The Tüyap 2010 exhibition offered this opportunity to turn the expectation of revival into a concrete investment meeting.

For information on the company's long journey and global vision, the Malkan Machinery 55th anniversary page can be consulted.

3. THE JACKET IRONING SET: FROM INTERMEDIATE TO FINAL IRONING

A shot of the Malkan Machinery stand on the fairground.

Mustafa Alkan drew particular attention in his message to the ironing sets prepared for jacket and trouser manufacturers. An ironing set means not a single machine but the whole of the ironing stations used along the production flow of a garment. The jacket is one of the products that need the most stations in this respect.

In jacket production, ironing proceeds in two main stages. Intermediate ironing is done during sewing; seam opening, pocket and flap ironing, interlining fusing on the front body and related operations belong to this stage. Final ironing gives the form to the finished jacket and prepares the product for packaging.

The quality of intermediate ironing determines the load of final ironing. A jacket whose seam allowances have not been opened properly can show puckering along the seam line however well it is pressed at the final ironing. For this reason, intermediate ironing stations are at least as important as final ironing in a well-designed jacket ironing set.

In final ironing, the areas of the jacket are generally processed on separate machines:

• The shoulder press shapes the shoulder line and sleeve set to the anatomical form of the garment. This area determines how the jacket stands on the hanger.
• The collar and lapel press fixes the collar roll and the lapel line. The symmetry of the lapel line is the quality indicator noticed at first glance.
• The front body and chest presses provide chest volume and a flat front edge. The harmony of interlining and fabric becomes visible at this stage.
• The back and side presses provide a smooth back and side seams that lie flat. These stations complete the integrity of the jacket.
• Sleeve presses and inflation mannequins gather the cylindrical form of the sleeve and the overall stance of the jacket one last time. Inflation gives form without leaving marks on the surface by giving steam from inside the garment.

The efficiency of a jacket ironing set depends on the balance of these stations in the line. If the cycle time of one station is noticeably longer than the others, work piles up in front of it. Fairs like the Tüyap 2010 exhibition let the manufacturer evaluate station times together with the supplier and design a balanced set.

4. THE TROUSER IRONING SET AND REGIONAL PRESSING

Although trousers look less fragmented than a jacket, they carry their own sensitivities in ironing quality. The front and back crease, the evenness of the hem, and the form of the waist and hip area determine the quality perception of the trousers. A trouser ironing set consists of stations that handle these areas separately.

In trouser intermediate ironing, back pocket, waistband and inside and outside seam opening operations are carried out. These operations are generally done on vacuum ironing tables and small-buck presses. Laying the seam allowance flat properly is the precondition for the crease to sit clearly at the final ironing.

In final ironing, the upper part of the trousers, that is, the waist and hip area, is processed on presses with suitable bucks. Then hem and crease presses fix the front and back crease. That the crease runs on a single line from the hem to the waist is among the most checked criteria of trouser ironing.

Fabric type directly affects parameter selection in trouser ironing. On woolen fabrics, sufficient steam and then cooling with strong vacuum are needed for a permanent crease; on synthetic blends, too much temperature carries a risk of shine. For this reason, it is important in trouser sets that temperature and time can be set according to the fabric.

Fabric shrinkage during ironing is also a topic that needs attention in trousers. Steam and heat can cause small changes in length and width in some fabrics, creating deviation in hem length and waist size. Relaxing the fabric with steam before production and verifying ironing parameters on a sample reduce this risk.

In a trouser line, the cycle time is short and the quantity is high. For this reason, easy placement of the part on the buck, safe closing of the press and repeatability of the result determine efficiency.

Examining the presses up close at a fair like the Tüyap 2010 exhibition gives the chance to evaluate this ergonomics on site.

Malkan Machinery's Texprocess 2019 Frankfurt article can also be reviewed as an example of the company's fair participations.

5. STEAM, VACUUM AND COMPRESSED AIR: THE INFRASTRUCTURE OF THE IRONING SET

A view of the stand during the fair.

The performance of an ironing set does not depend only on the presses. When the steam, vacuum and compressed air infrastructure that feeds the presses is not set up correctly, even the best machine does not give the expected result. In planning jacket and trouser sets, this infrastructure needs as much attention as machine selection.

Steam makes shaping possible by loosening the fabric fibers. What is wanted in ironing is dry steam that carries no water droplets; wet steam increases the risk of stains, water marks and shine on the fabric. For this reason, condensate drainage, proper slope and insulation in the steam line matter.

Vacuum fixes the form by cooling the fabric shaped by steam. Quickly drawing out the moisture and heat inside the fabric after steaming makes the crease and form permanent. Insufficient vacuum can leave the fabric damp and cause the form to break down in a short time.

Compressed air feeds the pneumatic systems that provide the closing and opening movements of the presses. Dry and clean air extends the life of valves and cylinders. Balanced pressure throughout the line makes the presses work with the same force and the result repeatable.

The infrastructure plan must be made together with the layout of the ironing set. The capacity of the boiler or steam generator is chosen considering the presses that will run at the same time, and a similar calculation is made for vacuum and air lines.

For a manufacturer discussing an ironing set at the Tüyap 2010 exhibition, these questions were topics as important as price.

The choice of steam source also depends on the scale of the set. For a line with few stations, steam generators on the machine or local ones can be sufficient; in an ironing department with many stations, a balanced distribution line fed from a central boiler is preferred.

In both cases, safety valves and regular blowdown are the basic condition of safe operation.

For the company's corporate achievements in the field of quality, the TSE quality award news can be consulted.

6. NEW APPLICATIONS AND TECHNOLOGIES: BUCK, CONTROL AND ERGONOMICS

A general view of the Malkan Machinery stand.

Mustafa Alkan stated that they believed ironing sets would contribute to the industry with new applications and new technologies. Although the message did not include the details of these innovations, the topics in which development takes place in garment ironing are generally known. Buck design, control system and operator ergonomics come first among them.

The buck is the surface of the press that comes into contact with the garment, and it directly determines the form. The suitability of the buck to the garment size and model, the even distribution of steam over the buck surface and the correct choice of buck cover affect the result.

Easy buck changeover also speeds up processing different models on the same line.

In control systems, the aim is to make the ironing result independent of the operator. Setting steam, pressing and vacuum times with timers or programmable controllers makes every product go through the same process. This consistency reduces quality differences, especially in large batches.

Ergonomics affects both efficiency and occupational health in long shifts. Working height, pedal and button placement, reach distance to the buck and two-hand safety controls reduce the operator's fatigue and risk of accidents. A good ironing set takes into account the people who use it as much as the machine.

Energy efficiency is also an important dimension of new technologies. Insulating heated surfaces, giving steam only when needed and limiting heat loss on idle machines lower operating cost. For manufacturers under cost pressure after the crisis, this topic gained extra importance in the period of the Tüyap 2010 exhibition.

For current fair participations, the Texprocess 2026 page can be consulted.

7. QUESTIONS TO ASK WHEN EVALUATING AN IRONING SET AT THE FAIR

A manufacturer examining an ironing set at a fair like the Tüyap 2010 exhibition sees many machines in a short time. Preparing the right questions in advance makes the meetings comparable. The questions below summarize the basic topics that will help jacket and trouser manufacturers in fair meetings.

• What is the cycle time of each station in the set, and how is line balance established? Seeing the bottleneck station from the start prevents extra investment later.
• Which sizes and models do the bucks suit, and how is changeover done? This question is decisive for manufacturers with high model variety.
• What are the steam, vacuum and compressed air needs? The answer shows whether the existing boiler and compressor capacity is sufficient.
• How does the control system set and store times? Being able to repeat settings for different fabrics ensures quality consistency.
• How are commissioning, operator training and spare parts planned? After-sales support determines the machine's efficiency over its life.
• At which manufacturers do similar sets work? Seeing a line working in the field is stronger proof than catalog information.

The answers to these questions let the quotation be compared on total benefit rather than price alone. At the Tüyap 2010 exhibition, the Malkan Machinery stand was a meeting point where manufacturers could discuss these topics face to face with the technical team.

The Tüyap 2010 exhibition was one of the rare environments where questions could be put directly to practitioners.

8. AFTER THE FAIR: TURNING THE MEETING INTO A PROJECT

An image from the fairground.

The relationship built at a fair gains its real value after the Tüyap 2010 exhibition. The goal of “better service to our friends,” voiced in the message of the Tüyap 2010 exhibition, calls for an understanding of follow-up that is not limited to the days of the Tüyap 2010 exhibition.

Quotation, survey and project plan are the steps of this follow-up.

The first step is clarifying the manufacturer's existing line and production target. When the daily quantity target, model variety and fabric groups are determined, how many stations the ironing set will consist of can be calculated. This calculation prevents both unnecessary machine purchases and an overlooked bottleneck.

The second step is the layout and infrastructure plan. The position of the ironing stations relative to the sewing line, the routes of steam and vacuum lines, and lighting and ventilation are handled in the same plan. A correct layout shortens the carrying distance of semi-finished goods and prevents operators from obstructing each other.

The third step is commissioning and training. When installation of the machines is complete, suitable time and temperature settings are determined for each fabric group, and operators are trained with these settings. Fine adjustments made in the first weeks determine the lasting efficiency of the line.

The last step is regular maintenance and technical support. Renewing buck covers, checking steam traps and maintaining valves and gaskets preserve ironing quality. For a meeting that began at the Tüyap 2010 exhibition to turn into a business relationship lasting years, these steps must be carried out consistently.

The ITM 2026 fair news can be reviewed as one of the company's more recent fair participations.

9. COMMON IRONING DEFECTS IN JACKETS AND TROUSERS

The value of an ironing set is measured by how well it prevents defects. Most defects seen in jackets and trousers come from a parameter error or a step skipped at intermediate ironing. For manufacturers who examined ironing sets at the Tüyap 2010 exhibition, knowing these defects clarifies what they should expect from the machine.

• Shine occurs when the fabric surface is crushed under excessive temperature or pressure. It is more pronounced on dark woolen and synthetic-blend fabrics; it is prevented with a suitable buck cover and the right temperature.
• A seam mark is the reflection of the seam allowance onto the front of the fabric. Opening the allowances properly at intermediate ironing and using controlled pressure at final ironing reduce this mark.
• Bubbles and interlining separation come from insufficient temperature, pressure or time in fusing. The problem often appears after washing or dry cleaning.
• A double crease is seen on trousers when the crease is pressed twice on different lines. Aligning the hem correctly to the buck and guide arrangements on the crease press prevent this defect.
• Moisture residue comes from steam not being drawn out with sufficient vacuum. When a damp product is folded, new wrinkles form and the form breaks down in a short time.

The common denominator of these defects is that the process is not repeatable. Applying the same time, temperature and vacuum to every product lowers the defect rate independently of operator experience. Investment in the control system and infrastructure in an ironing set is therefore a direct quality investment.

Monitoring defects is also part of the quality system. Visual inspection at the ironing exit, recording defect types and a weekly review show at which station a problem arises. These records also become the basis for choosing the right station for a manufacturer planning a new set after the Tüyap 2010 exhibition.

10. Conclusion: Tüyap 2010 Exhibition and Malkan Machinery

A view from the fair environment.

The Tüyap 2010 exhibition was the product of a large investment and intense teamwork for Malkan Machinery. Meetings with customers at home and abroad strengthened the expectation of revival for the industry. The message of Mustafa Alkan, General Manager at the time, recorded this expectation together with thanks and good wishes.

The standout topic of the Tüyap 2010 exhibition was the ironing sets prepared for jacket and trouser manufacturers. The station design from intermediate to final ironing, the steam-vacuum-air infrastructure and the control systems are the elements that determine the effect of these sets on quality. Malkan Machinery shared this integrated approach with visitors to the Tüyap 2010 exhibition.

Mustafa Alkan's wish that “the coming period bring the best for all of us” was also a summary of his view of the industry. Malkan Machinery builds the production it has carried on since 1971 on long-standing relationships with its customers. The Tüyap 2010 exhibition remained in the company's memory as a meeting where these relationships were renewed.

Among Malkan Machinery's international collaborations is the Indupress strategic partnership.

11. Frequently Asked Questions (FAQ)

When was the Tüyap 2010 exhibition held? The fair was held April 22-25, 2010, at Tüyap in Istanbul. Malkan Machinery was among the participants.

Which products did Malkan Machinery highlight at the Tüyap 2010 exhibition? The company highlighted the ironing sets it prepared for jacket and trouser manufacturers. These sets were presented with new applications and technologies.

What assessment was made after the Tüyap 2010 exhibition? Mustafa Alkan, General Manager at the time, stated that the meetings at home and abroad pointed to a year of revival for the textile industry.

What does an ironing set mean? An ironing set is the whole of the stations on which a garment is processed from intermediate to final ironing. Jacket and trouser sets include separate presses for different areas.

Why is infrastructure important in an ironing set? The presses work with steam, vacuum and compressed air. If this infrastructure is insufficient, the machines cannot deliver the expected quality.

What should be looked at when choosing an ironing set at the Tüyap 2010 exhibition? Cycle time, buck compatibility, infrastructure need, control system and after-sales support should be evaluated together.

What causes shine in ironing? Shine occurs when the fabric is crushed under excessive temperature or pressure. The right temperature, a suitable buck cover and controlled pressure reduce this risk.

What does a control system change in an ironing set? The control system applies steam, pressing and vacuum times the same way to every product. In this way quality becomes independent of the operator and the defect rate drops.